日本小野高光蒸汽注塑/高光模具的注塑成型技術(shù)
高光蒸汽模溫控制機(jī)簡(jiǎn)介
Brief introduction to high-gloss steam mold temperature controller
高光蒸汽模溫控制機(jī)是采用高光蒸汽，當(dāng)注塑機(jī)合模后吹入高光蒸汽，首先打模具溫度提高到一個(gè)設(shè)定值，然后開始給模腔注射塑膠，在注塑機(jī)完成保壓轉(zhuǎn)入冷卻后，開始注入冷卻水，模具溫度很快下降到一個(gè)設(shè)定值后開模，再向模具吹入空氣把冷卻水*吹走，完成整個(gè)注塑過程。奧德開發(fā)的高光蒸汽模溫控制機(jī)，整機(jī)備有高光蒸汽模溫控制機(jī)和冷水增壓系統(tǒng)，并增加了熱水和冷卻水回收系統(tǒng)，節(jié)能*，利潤(rùn)也相當(dāng)可觀，這是卡塞爾高光過熱水模溫控制機(jī)的優(yōu)勢(shì)所在。
The high-gloss steam mold temperature controller employs high-gloss steam. When high-gloss steam is blown into the clamped injection molding machine, it is necessary to increase the mold’s temperature to a set value before conducting plastic injection into the mold cavity. After the injection molding machine finishes the pressure maintaining and starts the cooling procedure, cooling water will be injected then. Mold opening will start after the mold’s temperature drops quickly to a set value, and air will be blown into the mold to remove the cooling water thoroughly, thus finishing the entire injection. The Company’s newly developed high-gloss mold temperature controller has a high-gloss steam mold temperature controller and a cold-water pressurizing system and the extra designed hot/cooling water recovery system, promising outstanding energy-saving effect and great profit. It is the advantage of Aode superheated water high-gloss mold temperature controller.
應(yīng)用
Application of high-gloss steam mold temperature controller
目前在家電、汽車、通訊、日用品、科研等行業(yè)具有廣泛的應(yīng)用前景，例如液晶電視機(jī)、電腦液晶顯示器、筆記本電腦、手機(jī)、空調(diào)、汽車液晶顯示器、汽車內(nèi)飾件、車燈和光學(xué)、OA、AV儀器等行業(yè)。
At present, it enjoys extensive application prospects in industries like household electrical appliances, autos, communications, articles for daily use, and medical instruments. Particularly, it is widely applied to LCD TV sets, computer LCDs, notebook PCs, phones, air-conditioners, auto LCD, auto internal ornaments, car lamps, photic, OA and AV instruments, etc.
小野高光蒸汽輔助成型控制機(jī)背景
Background of high-gloss aided molding controller
伴隨著人們對(duì)電器和電子的整體要求越來越高，對(duì)于相關(guān)塑料殼外觀的要求也越來越苛刻。通常情況下，為了彌補(bǔ)塑料制品的表面缺陷，需要通過后續(xù)噴涂的方式來解決表面的缺陷問題，但這樣會(huì)給產(chǎn)品帶來不環(huán)保的問題。
With the higher and higher requirements of people for electric appliances and electronics, their requirements for the appearance of relevant plastic shells are stricter and stricter. Generally speaking, the method to make up the surface defects of plastic products is follow-up spraying, which will make products less environment friendly.
高光蒸汽輔助成型控制機(jī)簡(jiǎn)介
Brief introduction to high-gloss aided molding controller
高光蒸汽輔助成型控制機(jī)技術(shù)是采用高溫蒸汽，當(dāng)注塑機(jī)合模后注入高溫蒸汽，首先把模具溫度提高到一個(gè)設(shè)定溫度值，然后開始給模腔注射塑膠，在注塑機(jī)完成保壓后迅速注入冷卻水或冷凍水，使之模具在短時(shí)間內(nèi)降到一個(gè)設(shè)定的溫度值后開模，再向模具吹入空氣把殘余的冷水吹走，完成一個(gè)周期的注塑過程，通過這種迅速冷熱方式控制塑料的成型可以完*塑料件的外觀缺陷，大大提高生產(chǎn)效率。
In terms of technology, high-temperature steam is injected into the clamped injection molding machine. It is necessary to increase the mold’s temperature to a set value before conducting plastic injection into the mold cavity. After the injection molding machine finishes pressure maintaining, cooling water or chilled water will be injected into the mold cavity quickly. Mold opening will start after the mold’s temperature drops quickly to a set value in a short time, and air will be blown into the mold to remove the residual cooling water thoroughly, thus finishing the injection molding of a period. Such control of the molding of plastics through quick heating and cooling can avoid the appearance defects of plastic products thoroughly, improving production efficiency
ignificantly.
高光蒸汽輔助成型的優(yōu)點(diǎn)
Advantages of high-gloss aided molding controller
消除產(chǎn)品表面的溶接線及表面溶接痕
Remove the welding wires and welding traces on product surfaces.
增強(qiáng)塑料的流動(dòng)性幾填充效果
Improve the fluidity and filling effect of plastics.
提高產(chǎn)品表面的光潔度，使之達(dá)到鏡面效果
Enhance the product surface as smooth as a mirror.
免去產(chǎn)品后續(xù)的表面噴涂加工處理
Leave out the follow-up surface spraying processing and treatment of products.
解決加織產(chǎn)品的浮織問題
Solve the float problem of woven products
| 機(jī)器規(guī)格Specifications | |
| | |
| 機(jī)型model | 單位Unit | KFCH-1600CH | KFCHD-1600CH |
| 電源power | V | 3∮380V/50HZ |
| 總功率Total power | KW | 2.75 | 3.06 |
| 控制方式Control mode | | 電腦PLC處理器+人機(jī)界面觸摸控制 |
| 冷熱轉(zhuǎn)換速度 Speed of Hot/cold transformation | S | 20-50 |
| 冷卻水泵功率 Power of cooling water pump | KW | 2.69 | 3.0 |
| 冷卻水進(jìn)出口口徑 Sizes of inlet and outlet for cooling water | Inch | DN40 | DC40 |
| 蒸汽入口口徑 Size of steam entrance | Inch | DN40 | DN40 |
| 循環(huán)系統(tǒng)口徑 Size of circulation system | Inch | DN40 | DN40 |
| 外型尺寸Envelop dimensions | MM | 1375x550x1570 | 1375x600x1570 |
| 重量Weight | Kg | 220 | 300 |
| 以上規(guī)格如有變更,恕不另行通知,特殊規(guī)格可另行設(shè)計(jì)制造. The specifications above are subject to changes without notice, Some special specifications may be customized |
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