全自動混合物料灌裝線
顆粒物料瓶裝線
Granule Bottle Filling Line
設備簡介:
1.適用于各種PE罐、鋁合金罐 、紙罐等各種圓形規(guī)格以及特殊定制模具瓶型使用,針對流通性良好的中藥飲片自動定量灌裝生產。
2.該套設備自動化程度高,整線聯動運行,符合GMP標準要求。由操作人員將瓶放置理瓶機上,機器自動理瓶,物料自動提升、稱重、入瓶、定位罐瓶、封蓋、貼標簽,生產日期打印等一系列生產環(huán)節(jié)均是自動化,無需人工參與。根據企業(yè)需求還可配套重量選別秤、干燥劑自動投包、瓶身除粉裝置、人工操作工作區(qū)、噴碼機、軟蓋自動封蓋、成品收集工作臺等輔助配套設備,進一步完善滿足生產需要。
設備流程:
人工把空瓶放在轉盤理瓶機理瓶,人工把要包裝的物料倒入到z型提升機的振料斗內,提升機把物料提升輸送到多頭組合稱上稱重,輸送帶先把空瓶輸送到定位點定位等待,多頭稱灌裝入瓶,灌裝完后,輸送到瓶身粉塵清除裝置進行清潔,然后再輸送至自動壓蓋機進行封蓋,出來后自動壓軟塑料蓋,輸送到貼標機上貼標,最后人工裝箱。
設備特征:
1、整機設計美觀大方,操作簡單;觸摸屏操作控制系統,電器元器件均采用國內外品牌,故障率低,維護成本投入小。
2、智能化程度高:各單機均為中文對話控制面板。多項自檢報警功能,全線聯動性好,運行流暢。
3、效率高:易操作、易調整、易清潔、 易維修,運行成本低,維護成本低。
4、采用人機界面控制面板(觸摸屏) 控制系統采用PLC。
Equipment introductions:
1.It is an automatic ration filling line which aims to pieces of Chinese medicine with good fluidity ,suitable for all kinds of round specifications and special mould customized bottle type,such as PE cans, aluminum alloy cans and paper cans.
2.With a high degree of automation, the whole line runs in tandem, meeting the requirements of GMP standard .The operator put the bottles on the bottle unscrambler and the machine handles bottles automatically, all production sections work automatically including material lifting, weighing, bottling, positioning, sealing, labeling and production date printing.no need of manual work. According to the requirements of enterprise, we also provide assistant devices such as weight scale, automatic desiccant dropping, dust removal device, manually working area for operation, inkjet printer, automatic sealing for soft cover and stage for finished production collecting, which further improves and meets production needs.
Equipment process:
Manually put the empty bottles on the swivel plate to handle the bottle and pour the packed material into the Z elevator hopper. The elevator lifts the material and conveys it to combination weigher. the empty bottles will be conveyed to locating point by conveyor belt and waits. the combination weighers finish filling then the filled bottles are conveyed to the dust removal device for cleaning. after cleaning, they are conveyed to automatic capping machine to seal, automatic pressing plastic cap labeling, and manually pack it
瓶子直徑Bottle diameter(mm) | 35~100 |
瓶子高度Bottle height(mm) | 40~200 |
適合蓋子直徑Suitable lid diameter(mm) | 15~100 |
包裝范圍Filling range(g) | 50~500 |
包裝精度Capacity(g) | ±0.3~1.5 |
包裝速度(bottle/min) | 30~80瓶/分 |
電源Power supply | 3P 380v 50Hz |
壓縮空氣Compressed air | 0.6m3/min 0.6~0.8MPa |