大桶無菌灌裝機

• 概 述：

GLDWG—X型液體無菌灌裝機是為無菌袋大包裝工藝服務的經(jīng)濟實用型灌裝設備。

無菌袋式大包裝是食品保存、保鮮技術(shù)的一個重大飛躍，其zui突出的特點是能保持食品的原有風味（因不需二次殺菌）。同時還具有便于儲存、運輸方便、無需冷藏、保質(zhì)期長的特點。因此被越來越多的企業(yè)所采用。

無菌袋式大包裝工藝主要用于：各種飲料的底料、各種果蔬、藥材的原汁及濃縮汁的包裝。它可以在果菜旺季就近產(chǎn)地大批加工，大袋包裝儲存，淡季時再分裝制作。

本設備是在無菌條件下自動完成重量計量、開蓋、灌裝、封蓋等全過程，由于灌裝過程是在密封的灌裝室中進行，因此無任何污染，特別適合果蔬制汁、飲料、制藥等行業(yè)需超凈化和無菌的灌裝。

本設備采用熱蒸汽法對灌裝室和無菌袋嘴進行殺菌。同采用囟素殺菌、氧化劑殺菌等方法相比，具有使用方便、對環(huán)境無污染等優(yōu)點。

• 型號說明：

GL   D   W   G — X             

     ┃  ┃  ┃  ┃    ┗━━━━━━━━ 灌裝頭數(shù)

┃  ┃  ┃  ┗━━━━━━━━━━━ 灌裝機

┃  ┃  ┗━━━━━━━━━━━━━ 無菌

┃  ┗━━━━━━━━━━━━━━━ 大桶

┗━━━━━━━━━━━━━━━━━ 格翎

• 工作原理：

    在灌裝機經(jīng)預殺菌等準備工作就緒后，將無菌袋放在小無菌室下部特定位置。然后按照使用說明書逐個按下的按鈕，無菌袋嘴進入無菌室進行夾緊、殺菌、開蓋、灌裝、封蓋并壓緊，zui后送出無菌室等動作，完成一袋的灌裝，灌裝量由工作臺上的電子重量計量儀數(shù)字顯示并控制，整個灌裝過程在無菌室內(nèi)由機械手完成，從而保證整個灌裝過程不被污染。

• 性能特點：

1. 本設備自帶小無菌室，所有灌裝動作均在無菌室中由機械手完成，保證整個過程無污染；
2. 產(chǎn)品閥門及灌裝頭運動部件采用蒸汽屏障保護，灌裝室采用蒸汽殺菌，使用方便，殺菌*，無任何化學殘留；
3. 外殼及所有和被灌裝物接觸的地方均采用不銹鋼制作；
4. 采用鏡面焊接技術(shù)，確保焊縫光滑平整，減少產(chǎn)品殘留；
5. 適用范圍較廣：從5L到220L各種容量的無菌袋均可使用；
6. 采用壓縮空氣作為動力，防止機油等污染環(huán)境；
7. 采用可編程控制器實現(xiàn)設備自動操作。

• 技術(shù)參數(shù)：

Drum Aseptic Bag filling machine

I. Product Introduction

GLDWG—X Model fluid Aseptic filling machine is the economic,durable,professional filling machine for aseptic bag filling process service.

Drum Aseptic Bag filling is a great leap for food storage and keep fresh technology, the prominent characteristic is keeping the original flavor(without second sterilization).It also easy to storage,transportation,without refrigeration,longer expiration date. So it is more and more company adopt this type filling machine.

Drum Aseptic Bag filling process mainly used in:kinds of beverage base,kinds of fruit vegetable juice, original syrup of medicine and concentrated juice. It also suit for large capacity processing at site when busy season, after drum aseptic filling machine,repack when off season. 

This equipment process automatic the whole processing with weighting,uncapping, filling, seal capping etc.It is the best filling machine for fruit vegetable juice,beverage,pharmacy filling under pure and aseptic environment with compley seal in the filling room.

It is that hot steam sterilize the filling room and aseptic bag month by this equipment.

II.Model Instruction 

GL   D   W   G — X             

     ┃  ┃  ┃  ┃    ┗━━━━━━━━ Filling head numbers

┃  ┃  ┃  ┗━━━━━━━━━━━ Filling machine

┃  ┃  ┗━━━━━━━━━━━━━ Aseptic

┃  ┗━━━━━━━━━━━━━━━ Drum

┗━━━━━━━━━━━━━━━━━ Geling

III.Working Principle

After preparation of filling machine pre-sterilization,put the aseptic bag on the special position under bottom of aseptic room. Then press the button according to the operation manual one by one for aseptic bag mouth clamping in the sterile room,sterilization,uncapping,filling,seal capping and compressing,finally finish one bag filling by send the bag out of aseptic room.filling volume will be showed and controlled by electric weight meter on the worktable,this whole movement are processed by machine hand without any pollution.

IV . Characteristic Performance

1.All filling movement of This Equipment will be finished by machine hand in the small aseptic room equipped, ensuring all steps without any pollution.

2.Product valves and filling head spare parts are adopt steam barrier protection, filling room adopt steam sterilization, easy to use,sterilization compley without any chemical residual.

3. All shell contact parts are made of Stainless steel.

4.Adopt mirror polish technology, making sure welding line is smoothly,reduce product residual.

5.Wide arrange volume:5L to 220L all kinds of aseptic bag.

6.Adopt power as compressed air, in case of engine oil pollution.

7. Automatic control with PLC(programmable logic controller)

V.Technology Parameters