大桶無(wú)菌灌裝機(jī)

• 概 述：

GLDWG—X型液體無(wú)菌灌裝機(jī)是為無(wú)菌袋大包裝工藝服務(wù)的經(jīng)濟(jì)實(shí)用型灌裝設(shè)備。

無(wú)菌袋式大包裝是食品保存、保鮮技術(shù)的一個(gè)重大飛躍，其zui突出的特點(diǎn)是能保持食品的原有風(fēng)味（因不需二次殺菌）。同時(shí)還具有便于儲(chǔ)存、運(yùn)輸方便、無(wú)需冷藏、保質(zhì)期長(zhǎng)的特點(diǎn)。因此被越來(lái)越多的企業(yè)所采用。

無(wú)菌袋式大包裝工藝主要用于：各種飲料的底料、各種果蔬、藥材的原汁及濃縮汁的包裝。它可以在果菜旺季就近產(chǎn)地大批加工，大袋包裝儲(chǔ)存，淡季時(shí)再分裝制作。

本設(shè)備是在無(wú)菌條件下自動(dòng)完成重量計(jì)量、開(kāi)蓋、灌裝、封蓋等全過(guò)程，由于灌裝過(guò)程是在密封的灌裝室中進(jìn)行，因此無(wú)任何污染，特別適合果蔬制汁、飲料、制藥等行業(yè)需超凈化和無(wú)菌的灌裝。

本設(shè)備采用熱蒸汽法對(duì)灌裝室和無(wú)菌袋嘴進(jìn)行殺菌。同采用囟素殺菌、氧化劑殺菌等方法相比，具有使用方便、對(duì)環(huán)境無(wú)污染等優(yōu)點(diǎn)。

• 型號(hào)說(shuō)明：

GL   D   W   G — X             

     ┃  ┃  ┃  ┃    ┗━━━━━━━━ 灌裝頭數(shù)

┃  ┃  ┃  ┗━━━━━━━━━━━ 灌裝機(jī)

┃  ┃  ┗━━━━━━━━━━━━━ 無(wú)菌

┃  ┗━━━━━━━━━━━━━━━ 大桶

┗━━━━━━━━━━━━━━━━━ 格翎

• 工作原理：

    在灌裝機(jī)經(jīng)預(yù)殺菌等準(zhǔn)備工作就緒后，將無(wú)菌袋放在小無(wú)菌室下部特定位置。然后按照使用說(shuō)明書(shū)逐個(gè)按下的按鈕，無(wú)菌袋嘴進(jìn)入無(wú)菌室進(jìn)行夾緊、殺菌、開(kāi)蓋、灌裝、封蓋并壓緊，zui后送出無(wú)菌室等動(dòng)作，完成一袋的灌裝，灌裝量由工作臺(tái)上的電子重量計(jì)量?jī)x數(shù)字顯示并控制，整個(gè)灌裝過(guò)程在無(wú)菌室內(nèi)由機(jī)械手完成，從而保證整個(gè)灌裝過(guò)程不被污染。

• 性能特點(diǎn)：

1. 本設(shè)備自帶小無(wú)菌室，所有灌裝動(dòng)作均在無(wú)菌室中由機(jī)械手完成，保證整個(gè)過(guò)程無(wú)污染；
2. 產(chǎn)品閥門(mén)及灌裝頭運(yùn)動(dòng)部件采用蒸汽屏障保護(hù)，灌裝室采用蒸汽殺菌，使用方便，殺菌*，無(wú)任何化學(xué)殘留；
3. 外殼及所有和被灌裝物接觸的地方均采用不銹鋼制作；
4. 采用鏡面焊接技術(shù)，確保焊縫光滑平整，減少產(chǎn)品殘留；
5. 適用范圍較廣：從5L到220L各種容量的無(wú)菌袋均可使用；
6. 采用壓縮空氣作為動(dòng)力，防止機(jī)油等污染環(huán)境；
7. 采用可編程控制器實(shí)現(xiàn)設(shè)備自動(dòng)操作。

• 技術(shù)參數(shù)：

Drum Aseptic Bag filling machine

I. Product Introduction

GLDWG—X Model fluid Aseptic filling machine is the economic,durable,professional filling machine for aseptic bag filling process service.

Drum Aseptic Bag filling is a great leap for food storage and keep fresh technology, the prominent characteristic is keeping the original flavor(without second sterilization).It also easy to storage,transportation,without refrigeration,longer expiration date. So it is more and more company adopt this type filling machine.

Drum Aseptic Bag filling process mainly used in:kinds of beverage base,kinds of fruit vegetable juice, original syrup of medicine and concentrated juice. It also suit for large capacity processing at site when busy season, after drum aseptic filling machine,repack when off season. 

This equipment process automatic the whole processing with weighting,uncapping, filling, seal capping etc.It is the best filling machine for fruit vegetable juice,beverage,pharmacy filling under pure and aseptic environment with compley seal in the filling room.

It is that hot steam sterilize the filling room and aseptic bag month by this equipment.

II.Model Instruction 

GL   D   W   G — X             

     ┃  ┃  ┃  ┃    ┗━━━━━━━━ Filling head numbers

┃  ┃  ┃  ┗━━━━━━━━━━━ Filling machine

┃  ┃  ┗━━━━━━━━━━━━━ Aseptic

┃  ┗━━━━━━━━━━━━━━━ Drum

┗━━━━━━━━━━━━━━━━━ Geling

III.Working Principle

After preparation of filling machine pre-sterilization,put the aseptic bag on the special position under bottom of aseptic room. Then press the button according to the operation manual one by one for aseptic bag mouth clamping in the sterile room,sterilization,uncapping,filling,seal capping and compressing,finally finish one bag filling by send the bag out of aseptic room.filling volume will be showed and controlled by electric weight meter on the worktable,this whole movement are processed by machine hand without any pollution.

IV . Characteristic Performance

1.All filling movement of This Equipment will be finished by machine hand in the small aseptic room equipped, ensuring all steps without any pollution.

2.Product valves and filling head spare parts are adopt steam barrier protection, filling room adopt steam sterilization, easy to use,sterilization compley without any chemical residual.

3. All shell contact parts are made of Stainless steel.

4.Adopt mirror polish technology, making sure welding line is smoothly,reduce product residual.

5.Wide arrange volume:5L to 220L all kinds of aseptic bag.

6.Adopt power as compressed air, in case of engine oil pollution.

7. Automatic control with PLC(programmable logic controller)

V.Technology Parameters